3 Key Drivers for Remote Machine Monitoring
The important concern in manufacturing firms singular to OEMs is the speed with which they can acknowledge with service to machines, specifically in the case of a failure. The frequent machine failure resulting in a delayed order scrapped parts, as well as an increase in downtime.
Then Service teams are send-off and repairs or replacement of parts are made. But, all of this takes the time required for maintenance. Having access to machine data is the simplest and smartest way for OEMs to enhance their own manufacturing operations and machines. As per an article in Forbes, “Industry 4.0 software offers analytical tools that assist OEMs to recognize the mechanical factors and environmental conditions that lead to machine failures.
Whether it’s temperature, pressure, or any other performance indicators, OEMs can utilize this software to monitor the machine data collected from their IoT-enabled machines to execute predictive maintenance.”Remote machine monitoring offers the available, real-time insight industries require to make proactive decisions, resolve concerns before they occur and assure enterprise-wide visibility.
Here are the 3 key remote monitoring benefits that drive value for manufacturing industries.
Easy Integration
By digitally connecting the whole production process, machine builders can encounter a customers’ schedule, cost as well as quality requirements. Building connectivity now is the basic step for easy data delivery. Access to the historical and real-time data should be accessible via open APIs.
Industrial Machine builders who execute pre-built connectivity assure visibility into performance when the machine enters the end-users environment. This creates smoother integration with end-users OT systems and intercepts any problems collecting valuable performance data from machines.
More Valuable Data Delivery
Remote machine monitoring reveals opportunities to build additional value added applications for your customers. Remote machine monitoring can gather data about the operations of any given unit and transfer that data back through the cloud, allowing OEMs to offer peak level service response time to potentially minimize this downtime for their customers.
By enabling machines to be analyzed remotely and in real time, we are allowing OEM’s to enlarge these advantages to their customer base while providing them with quicker, better service. Remote machine monitoring is working firmly with the data to take optimized preventive and predictive maintenance particular to their machines to recognize concerns easily and maximize uptime.
A Wider View into Operations and Minimized Downtime
Minimizing downtime, specifically unplanned downtime, is an important part of maintaining costs down and manufacturing levels up. By analyzing other connected assets across those systems, you will improve operations with upstream and downstream equipment and offer additional predictive service opportunities which minimize downtime.
Implementing proactive remote machine monitoring will enable users to analyze equipment constantly from the moment of installation. The supervision system allows quick diagnostics, automatic resets and efficient manual maintenance, thus preventing total process shutdown/downtime.
With the help of IoT enabled remote monitoring, an OEM can assemble data regarding the several operations of any given unit and not only act quicker to any upcoming issue, but even recognize concerns based on that data. Predictive maintenance capability is in fact an exceptional unique selling proposition that OEMs can give to their clients, as part of their service package.
As manufacturers continuously search for various ways to reduce costs and improve ROI, machine monitoring and predictive maintenance solutions are remarkable cost-efficient way for plants and factories to help minimize process downtime.
When it comes to always staying ahead in competitive industries, the only real strength any company has is data. With it, they can easily look for new ways to drive or add to their existing offerings, assuring that they are fulfilling not only their current customer requirements, but the customer of the future as well.