OEE & Downtime Monitoring – Hiotron
Live Production Monitoring

See exactly why your machines aren’t running

Get real-time visibility into OEE, downtime, and production metrics. Identify bottlenecks instantly and optimize your factory floor.

You can’t improve what you can’t measure

Blind spots in production visibility

Delayed downtime alerts and responses

Difficulty identifying root causes

Lost production and revenue

Manual data collection and reporting

Inconsistent OEE calculations

The Hiotron Solution

DIOT Box: Real-Time Data Collection

Our edge computing device connects to your existing machines and PLCs, collecting real-time production data without any modifications to your equipment. Instant insights into OEE, availability, performance, and quality metrics.

Hiotron transforms raw machine data into actionable intelligence, helping you optimize production, reduce downtime, and maximize profitability.

Key Capabilities

Real-Time OEE Monitoring

Track Overall Equipment Effectiveness with live dashboards showing availability, performance, and quality metrics.

Downtime Tracking

Identify and categorize downtime events instantly. Understand planned vs. unplanned downtime with detailed analytics.

Production Analytics

Comprehensive production reports with historical trends, cycle time analysis, and performance benchmarking.

Predictive Maintenance

AI-powered insights predict equipment failures before they happen, reducing unplanned downtime.

Multi-Machine Visibility

Monitor entire production lines and factories from a single dashboard. Compare performance across machines.

Custom Alerts & Notifications

Set up real-time alerts for critical events. Get instant notifications via email, SMS, or mobile app.

Success Stories

Manufacturing

JJG Aero

Aerospace component manufacturer improved OEE by 23% and reduced downtime by 35% within 6 months of implementation.

+$2.1M Annual Savings
Automotive

Rockman Industries

Automotive supplier achieved 18% improvement in production efficiency and 40% faster issue resolution with real-time visibility.

+$1.8M Annual Savings

Why Hiotron

Non-Invasive Installation

Connect to existing machines without modifications. Works with any equipment, any age, any brand.

Instant ROI

Most customers see ROI within 3-6 months through reduced downtime and improved efficiency.

24/7 Support

Dedicated support team available round-the-clock to ensure smooth operations and quick issue resolution.

Scalable Solution

Start with one machine, scale to entire factory. Flexible deployment options for any size operation.

Calculate Your Potential Savings

Discover how much you could save by optimizing your production with real-time OEE monitoring and downtime analytics.

Calculate ROI Now

Frequently Asked Questions

How does Hiotron collect data from machines?

Our DIOT Box connects to your machine’s PLC or sensors via standard industrial protocols (Modbus, OPC-UA, etc.). No modifications to your equipment are needed. The device collects real-time data and sends it securely to our cloud platform.

What is the implementation timeline?

Most installations are completed within 2-4 weeks. This includes hardware setup, data configuration, dashboard customization, and team training. We provide full support throughout the process.

Is my production data secure?

Yes. We use enterprise-grade security with end-to-end encryption, secure authentication, and compliance with ISO 27001, SOC 2, and GDPR standards. Your data is your property and remains confidential.

Can Hiotron work with my existing systems?

Absolutely. Hiotron integrates with most manufacturing systems including MES, ERP, and SCADA systems. We support standard industrial protocols and can build custom integrations as needed.

What’s the typical ROI timeframe?

Most customers achieve ROI within 3-6 months through reduced downtime, improved efficiency, and better resource utilization. Some see benefits within the first month.

Do you offer training and support?

Yes. We provide comprehensive training for your team, detailed documentation, video tutorials, and 24/7 customer support. Our team is always available to help you get the most out of Hiotron.

Ready to Transform Your Production?

Join hundreds of manufacturers already using Hiotron to optimize their operations and maximize profitability.