Case Studies

Real manufacturing transformation stories.

Explore how manufacturers are using connected operations, traceability, production intelligence, and Industry 4.0 systems to improve visibility, compliance, quality, and plant performance.

CIE India Ltd – FORD Export Cells Traceability System

In a ₹500+ crore greenfield Ford export shop, Hiotron implemented a plant-wide Traceability System in just 28 days, integrating 110 machines from 20+ vendors and becoming the facility’s critical final gatekeeper for export quality.

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Brembo Brakes Ltd. – Brake Assembly Lines Digitalisation

Brembo partnered with Hiotron to build a connected digital manufacturing system with real-time visibility, Operator compliance, Inventory visibility, BOM-level traceability, checklist interlocking, smarter planning, and faster issue resolution.

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Rico Auto Industries Ltd – BMW Export lines Traceability System

Hiotron Implemented end-to-end QR & DPM scanner based traceability across machining, inspection, packing & dispatch for a BMW high volume Gen-6 export lines, creating audit-ready digital records and preventing defect escapes.

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Rockman Industries (Hero Group)

Rockman Industries, a trusted Hero Group company, partnered with Hiotron to transform legacy die casting operations with real-time production visibility, predictive maintenance, quality monitoring, and seamless SAP-connected shopfloor execution.

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JJG Aero & Machining

JJG Aero & Machining partnered with Hiotron to build a connected digital manufacturing system with real-time machine visibility, multi-controller connectivity, aerospace-level traceability, ERP integration, KPI automation, and strong operational support across a rapidly scaling machine environment.

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Spark Minda – Assembly Line End to End Digitalisation Case Study

Minda partnered with Hiotron to digitize its SSD lock assembly operations with a connected FactoryMetrics deployment designed for real-time control of man, machine, method, and material. The solution was implemented across the Noida SSD plant’s 30 assembly lines and 40 assembly lines in Pune, creating a scalable foundation now being taken forward to additional plants within the group

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