A Next Generation Manufacturing Intelligence Platform for Digital Factory : Unlock smarter manufacturing with FactoryMetrics Intelligent MES — harnessing real-time data from machines, people, and ERP to drive efficiency and growth.
Hiotron, FactoryMetrics (a proprietary end-to-end Industry 4.0 platform) that combines plug-and-play IoT hardware, AI-driven analytics, and a no-code workflow layer delivers total visibility from machine to customer, transforming manufacturing operations with intelligent, real-time insights that drive measurable improvements in production efficiency and quality.
A leading precision auto-components manufacturer that achieved 100% QR-based traceability using Hiotron FactoryMetrics platform, passed BMW’s toughest audits, and unlocked business with other BMW & other OEMs.
An Italian global braking leader that partnered with Hiotron to build a fully digitized, future-ready factory using Automation, IoT, AI, and advanced tools on one unified platform capable of running end-to-end operations with minimal human intervention.
A major die-casting manufacturer that finally cracked legacy machine data extraction, enabling stable OEE and expanding deployment across five plants with Hiotron.
An aerospace parts manufacturer that unified 198 multi-brand machines across four units with Hiotron, enabling fast, flexible, real-time monitoring and setting a new benchmark for smart manufacturing in the aerospace sector.
We’ve Helped our Industrial Clients Achieve More than $4M in Operational Savings
Unlock smarter manufacturing with FactoryMetrics Intelligent MES — harnessing real-time data from machines, people, and ERP to drive efficiency and growth.
Live OEE Dashboard – Track Availability, Performance, Quality in real-time with drill-down loss analysis
Smart Escalation Matrix – Tiered notifications (Operator → Supervisor → Plant Head) with configurable timeouts
Man: Verifies attendance and skill levels of operators and line leaders using thumb scanners.
Condition-Based Monitoring – Real-time data collection from sensors (vibration, temperature, current, and other critical parameters) for early fault detection.
Digital Documents – Operator assistance module using touch screen tablet on machine
Anomaly Detection – Identify hidden patterns in downtime, quality, man power, inventory, maintenance, machine data
Finite Capacity Scheduling – Optimize sequences considering constraints
Machine-Level kWh Tracking – Identify energy hogs per shift/product
Factormetrics enables organizations to leap forward by turning legacy challenges into powerful, data-driven advantages. Our Industry 4.0 platform delivers visibility, automation, and intelligence across every level of your operation.
Eliminate manual data entry and inspections with intelligent systems that automate capture, monitoring, and analysis — enabling truly autonomous operations.
Digitize every document, logbook, and checklist into secure, instantly accessible records that simplify audits and accelerate compliance.
Move from firefighting to foresight. Predict equipment failures and process deviations before they disrupt production.
Break down silos. Factormetrics integrates data from production, quality, and supply chain into a single, real-time source of truth.
Gain full visibility into every step of your manufacturing process with a digital thread that connects raw materials to finished goods.
Replace rigid workflows with intelligent systems that continuously learn, adjust, and optimize in real time.
Empower every user — from operator to executive — with intuitive dashboards and natural language insights.
Turn traceability from a regulatory burden into a competitive advantage, enabling verified quality and market trust.
Extend your digital reach beyond the shop floor. Connect suppliers, partners, and customers in one resilient, data-driven ecosystem.
Pioneering Industrial IoT Solutions Since 2013 Headquartered in Pune, Maharashtra, India
HIotron is an end-to-end Industrial IoT and Industry 4.0 technology leader, enabling manufacturers to unlock the power of real-time data for improved productivity, efficiency, and decision-making.
With over a decade of experience, we serve industries such as Automotive, Aerospace, Electronics, Chemicals & Pharmaceuticals, Plastics & Packaging, Heavy Engineering, and Process Manufacturing — helping them accelerate their digital transformation journey with scalable and secure smart factory solutions.
We deliver state-of-the-art Industry 4.0 solutions that seamlessly connect machines, people, and processes — turning data into intelligent insights that drive growth and efficiency.
HIotron bridges the gap between shop-floor operations and enterprise intelligence, helping manufacturers build truly connected and data-driven factories.
To be the most trusted global partner for digital transformation in manufacturing, empowering industries to achieve operational excellence through intelligent and connected technologies.
To simplify Industry 4.0 adoption by providing innovative, reliable, and affordable IoT-driven solutions
Driving massive operational cost reductions through real-time connectivity, end-to-end traceability and a guaranteed OEE boost for 3,000+ connected assets.
Where competitors fail at the hardware-software interface, you excel. We specialize in extracting critical data from complex, high-value shop floor assets.
Stability of a global enterprise solution without the "Big Tech" price tag. Delivering high-impact, scalable architecture at a competitive cost ensuring faster ROI.
Digitalization projects evolve. We offer extreme flexibility by working as your dedicated partner, making "on-the-go" customizations to meet your specific goals instantly.
End-to-end control over the lifecycle. A One-Stop Solution guaranteeing data integrity and flawless support that third-party aggregators simply cannot match.
We don't just visualize data; we unify it. By connecting machine data, people, tribal knowledge, and processes into a single AI-driven ecosystem, we provide actionable insights that help our customers secure OEM contracts.
Increase Throughput, Maximise Profitability upto 30% using FactorMetrics
